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MES

A modern Manufacturing Execution System providing operational management, control, and optimization of all enterprise processes in real time.

Steelmaking Production Rolling Production Quality Management Production Logistics
MES

What is APS Platform MES?

APS Platform MES is a ready-made "out-of-the-box" Manufacturing Execution System solution that fully supports the key production processes of an enterprise.

The system allows you to quickly achieve tangible economic benefits and provide the foundation for continuous production improvement.


This is achieved through:

  • A unified platform for collecting, storing, processing, and analyzing all production data in real time
  • Advanced calculations based on operational data and master data
  • Minimal costs for system adaptation and customization
MES Modules

APS Platform MES Modules

The system includes specialized modules covering all key areas of production management

Module Description

  • Melting Order
  • Scrap Yard
  • Production Dispatching
  • EAF Process Automation
  • Certification
  • Pouring Assignment
  • Equipment Management
  • Continuous Casting
  • Deviation Management
  • Key Performance Indicators Monitoring
Continuous Casting Management

Key Benefits

  • Increased equipment utilization (OEE)
  • Reduced defect rate and production losses
  • Complete tracking of each production stage
  • Unified knowledge base for continuous process improvement
  • Dynamic order routing in real time
  • Reduced raw material and semi-finished product consumption
  • Consistently predictable product quality

Submodules

  • Administration of all types of materials
  • Receiving, movement, and issuance of materials and batches
  • Management of scrap yards, bunkers, small parts areas, semi-finished products, and equipment

Material Management

  • Operative adjustment of schedules when problems arise
  • Real-time management of production line schedule status

Production Schedule Execution Management

  • Material receipt and assignment to production
  • End-to-end tracking of material movement and processing along the route
  • Monitoring of equipment and personnel status
  • Registration of all production events
  • Basis for operational reporting and quality control

Main Functions

  • Master Data Management
  • Sample and Inspection Management
  • Test Batch and Control Batch Management
  • Statistical Process Control
  • Final Product Acceptance
  • Standard Interface with LIMS
  • Quality Control Plan
  • Defect Recording and Analysis
  • Material Genealogy
  • Intermediate Control
  • Deviation Management

Main Principles

Quality Management Principle

Key Benefits

  • Complete genealogy of each material
  • Significant reduction in defect rates
  • Automated quality decision-making
  • Compliance with the strictest quality control requirements
  • Automatic propagation of test results to entire batches
  • Real-time production adaptation

Key Benefits

  • Optimization of warehouse capacities and minimization of material movements
  • Reduction of equipment and transport downtime
  • Increased inventory accuracy and tracking
  • Increased production throughput through optimal logistics
Storage Management